Zakaria El Intissar

I'm an automation and industrial computing engineer with 12 years of experience in power system automation, SCADA communication protocols, and electrical protection. I build tools and write guides for Modbus, DNP3, IEC 101/103/104, and IEC 61850 on ScadaProtocols.com to help engineers decode, analyze, and troubleshoot real industrial communication systems.

Author Archives: Zakaria El Intissar

What is a Merging Unit? Complete Guide for IEC 61850 Process Bus

A merging unit is the device that sits between conventional instrument transformers and the digital world of IEC 61850. It takes the analog current and voltage signals from current transformers and voltage transformers, samples them at a precise rate, time-stamps each sample, and publishes them onto the process bus as digital Sampled Values. Every protection IED, bay controller,… Read More »

HSR Frame Structure — How the HSR Tag Works

HSR operates entirely at Layer 2. It doesn’t add a new protocol on top of Ethernet — it inserts a six-byte tag into every frame before it enters the ring. That tag is how nodes identify duplicates, track which path a frame took, and know when to remove a frame from the ring. Understanding the tag structure is… Read More »

PTP Clock Synchronization in PRP and HSR Networks

Zero-recovery-time redundancy is one thing. Getting your clocks right across that redundant network is another. In substation automation and industrial control, time synchronization isn’t optional — protection functions, event logging, and sampled value streams all depend on it. This article explains how PTP works specifically in PRP and HSR environments, what the standard requires, and where the practical… Read More »

How HSR Ring Sizing Affects Latency

HSR gives you zero recovery time. That part is guaranteed by the protocol. What’s not guaranteed — and what the standard deliberately leaves to implementation — is how much latency each node adds to the ring. That accumulates. Get the ring sizing wrong and you can end up with end-to-end delays that cause problems for time-sensitive applications, even… Read More »

RedBox and QuadBox in PRP/HSR Networks

If you’re working with PRP or HSR networks, you’ll run into the RedBox and QuadBox. They solve two different problems: the RedBox gets non-redundant devices onto a redundant network; the QuadBox ties two HSR rings together. This article breaks down how each one works, what the standard actually specifies, and where the two are commonly confused. RedBox: The… Read More »