SCADA Protocols - Master Every Communication Protocol

IEC 61158-2 Physical Layer Explained: Media, Signaling & Deterministic Communication

IEC 61158-2 defines the physical layer specification for industrial fieldbus communication systems. It establishes the electrical, optical, and timing rules that allow deterministic data transmission between industrial devices. While IEC 61158-1 defines the architecture of the standard,IEC 61158-2 defines how bits physically travel across copper and fiber media. This article explains the IEC 61158-2 physical layer in clear,… Read More »

IEC 61158 Explained: Fieldbus Standard Architecture & OSI Model Guide

If you work in industrial automation, PLC integration, or SCADA system design, you will eventually encounter IEC 61158. But IEC 61158 is not a single protocol. It is a family of international standards that define how industrial fieldbus communication systems are structured — from the physical wiring all the way up to the application layer. This article explains… Read More »

Network Segmentation in Industrial Control Systems (IEC 62443 Explained)

Network segmentation is one of the most important cybersecurity principles in modern SCADA and industrial control systems. It is not just a best practice. In the IEC 62443 series of standards, segmentation is a core security requirement. In simple words, network segmentation means: Do not allow every device to talk to every other device. Instead, divide the system… Read More »

SCADA Network Architecture Design Guide for Substations & Industry

Designing a SCADA network is not just about connecting devices. It is about building a system that is reliable, secure, scalable, and easy to maintain for many years. In this guide, we will explain SCADA architecture in simple and practical terms. Whether you are working on a power substation, a water utility, an oil & gas pipeline, or… Read More »

Modbus Troubleshooting in SCADA — 15 Real Field Problems Engineers Face

Modbus is simple, but real SCADA integration is rarely simple. In power systems, automation, and industrial plants, most commissioning delays come from small configuration mistakes or physical-layer issues — not from the protocol itself. This guide explains 15 real Modbus problems engineers face on site, how to recognize them quickly, and what practical actions solve them. The explanations… Read More »

Ring-based Redundancy Protocol (RRP) Explained – IEC 62439-7 Ethernet Ring Redundancy

Industrial Ethernet networks are expected to operate continuously, even when cables fail or devices are powered off. In many automation environments, a short communication interruption can stop production, affect safety, or cause loss of control. To address this requirement, several standardized redundancy protocols have been developed. One of them is the Ring-based Redundancy Protocol (RRP). RRP is defined… Read More »

Beacon Redundancy Protocol (BRP) Explained – IEC 62439-5 Guide

High availability is a mandatory requirement in modern industrial automation networks. Process control, power systems, water treatment plants, and safety-critical infrastructures cannot tolerate long communication interruptions. Beacon Redundancy Protocol (BRP) is an Ethernet-based redundancy protocol standardized in IEC 62439-5. It provides deterministic fault detection and fast recovery against single point failures while keeping the network architecture simple and… Read More »

Distribution Management System (DMS): Functions, Architecture, Benefits & Standards

A Distribution Management System (DMS) is a software platform used by electric utilities to monitor, control, analyze, and optimize distribution networks. These networks typically operate at medium voltage (MV) and low voltage (LV) levels and deliver electricity from substations to end customers. In simple terms, a DMS helps utilities operate the distribution grid safely, reliably, and efficiently in… Read More »

Energy Management System (EMS): Functions, Architecture, Benefits & Standards

An Energy Management System (EMS) is a software system used by power utilities to monitor, control, analyze, and optimize the operation of electrical power systems, mainly at the generation and transmission levels. In simple words, an EMS helps system operators keep the power system secure, stable, and economical, while ensuring electricity supply meets demand at all times. EMS… Read More »

Media Redundancy Protocol (MRP) Explained for Industrial Communication Networks

Industrial communication networks are very different from office or IT networks. In factories, substations, water plants, and process industries, communication is part of the control system itself. If data stops flowing, machines can stop, processes can become unstable, alarms may be delayed, and safety can be affected. Because of this, industrial networks must be highly available, predictable, and… Read More »